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Intelligent Dock Safety System

DockIntelliSicher™

Wireless Advanced Wheel Chock System. Precision automation for safer logistics, warehousing & manufacturing operations.

Platform
Intelligent Dock Safety System
Core technology
Wireless Advanced Wheel Chock System
Control standard
24VDC industrial control architecture · Industry 4.0 ready
Design & origin
Designed & manufactured by Grue Treuil UK
DockIntelliSicher intelligent dock safety controller

Risk & resolution

Dock safety needs more than a chock

Operational risks

The Challenge

  • Truck creep
  • Unexpected vehicle movement
  • Premature departure
  • Human error
  • Poor communication between driver and warehouse staff

Intelligent system

Our Solution

  • Wireless wheel chock detection
  • Dock door & leveller interlocking
  • Loading bay monitoring
  • Human presence detection
  • Vehicle distance monitoring
  • Traffic light management
  • AI-based intelligent logic

Explore the loading bay

See every safeguard at the dock

Select a point on the loading bay to see what it does — and switch between versions to see which components each one includes.

Select a numbered point · Faded components are not included in V4

01 / 08

Wireless wheel chock

Wireless wheel chock detection with automatic chock verification — the dock only releases once the chock is confirmed in place.

From V1Included in V4
View Version 1

Solution finder

Which version do you need?

Tick everything your loading bay needs

Recommended

V1

Wireless Smart Wheel Chock

Basic Intelligent Dock Control

  • Wireless Wheel Chock
  • Wireless Communication
  • Door Interlock
  • Dock Leveller Interlock
  • Traffic Light
  • Alarm

Operational flow

How it works

Working sequence

Central processing unit

One Intelligent Decision Engine

The DockIntelliSicher Controller combines wheel chock status, vehicle distance, human presence, door position and dock leveller status. This significantly improves dock safety compared to traditional interlocking systems.

Traditional isolated relays

Isolated microswitches can be tricked, bypassed or unsynchronised, causing severe loading ramp accidents and false clears.

DockIntelliSicher fusion architecture

Cross-validates all 5 parameters simultaneously. The permissive signal drops instantly if any single telemetry stream registers an anomaly.

  • 01Wheel chock status
  • 02Vehicle distance
  • 03Human presence
  • 04Door position
  • 05Dock leveller status

Controller

Fusion logic

Permissive signal

Drops instantly on any anomaly

Version 4 · Intel Smart Dock

Dock Intelligence

Dock Intelligence transforms the traditional wheel chock into a connected warehouse dock management platform. It combines truck positioning, automatic wheel chocking, dock status monitoring and real-time operational analytics to give warehouse managers complete visibility of every truck and every dock. With open API integration, the system can connect with existing WMS, ERP, TMS and external EMS/BI platforms — creating a single digital view of truck movement, dock utilisation, dwell time and operational productivity.

  • WMS
  • ERP
  • TMS
  • EMS / BI
  • Open API / Webhooks
View Version 4

Dock Management System

Live

Avg. truck dwell time

57 min

↓ 18% vs. yesterday

Avg. loading / unloading

41 min

↓ 22% vs. yesterday

Dock utilisation

82%

Total 6 docks

Dock 04

—

Available

Chock —

Dwell
—
Loading
—

Dock 05

KA01 GH 7890

Loading

Chock locked

Dwell
36 min
Loading
28 min

Dock 06

RJ19 JK 2468

Unloading

Chock locked

Dwell
52 min
Loading
45 min

Turnaround

57 min

Loading 41 min · 72%

Waiting 16 min · 28%

ArrivalDock inLoading startDwell
10:4210:5811:1542 min
12:46——18 min
11:0511:32—1h 35m
12:3012:4813:0536 min

Example data · Open API / Webhooks

Architecture & benefits

One intelligent platform for safer loading bays

  • Wireless Technology

    Intelligent communication between the wheel chock and dock controls.

  • Industrial Grade

    Built for demanding warehouse and manufacturing environments.

  • 24VDC Control

    Industrial control architecture.

  • Modular Design

    Configured to suit the dock.

  • Expandable Architecture

    An upgrade path from basic control to advanced monitoring.

  • Industry 4.0 Ready

    Prepared for connected operations.

Operational impact

Benefits

  • Eliminates human error
  • Prevents premature truck departure
  • Ensures safe forklift operation
  • Improves loading dock productivity
  • Compatible with existing dock levellers
  • Easy retrofit

Version matrix

Choose the protection level that fits the operation

DockIntelliSicher feature comparison by version
FeaturesV1Wireless Smart Wheel ChockV2Human Safety EditionV3Advanced Smart DockV4Intel Smart Dock
Wireless Wheel Chock
Wireless Communication
Door Interlock
Dock Leveller Interlock
Traffic Light
Alarm
Human Presence Sensor
Human Safety Logic
Vehicle Presence Sensors
Vehicle Distance Sensors
Intelligent Dock Confirmation
Multi Dock Monitoring Software

Industry sectors

Built for the environments that move goods

Proven in eleven core industrial sectors where vehicle throughput demands zero downtime and zero accidents.

  • Automotive

    JIT parts delivery and tight trailer cycling schedules.

  • Logistics

    Multi-carrier hub environments and cross-docking operations.

    Typical: V1 →
  • FMCG

    High-cadence loading bays with continuous dispatch.

    Typical: V1 →
  • Food Processing

    Strict hygiene regimes and climate control barriers.

    Typical: V2 →
  • Warehousing

    Intensive forklift cross-dock operations and staging.

    Typical: V1 →
  • Cold Storage

    Condensation and sub-zero temperature resilience.

    Typical: V2 →
  • E-commerce

    High-density parcel fulfilment and peak-season velocity.

  • Chemical

    Rigid containment and dangerous goods transfer protocols.

  • Pharmaceutical

    Controlled access environments and pedigree compliance.

    Typical: V2 →
  • Ports

    Intermodal maritime container chassis and Ro-Ro terminals.

  • Distribution Centres

    Large-scale regional hubs operating 24/7/365 multi-gate fleets.

  • Your sector?

    Talk to us

Manufacturer profile

Precision automation for safer operations

Engineered for global standards of productivity, compliance and industrial plant safety.

GRUE TREUIL UK specialises in advanced industrial safety and automation systems designed to improve operational safety, productivity and compliance across modern warehouses and manufacturing facilities.

Smart • Secure • Efficient

  • Intelligent Dock Safety Systems

    Wireless chocks, door/leveller interlocking & bay monitoring.

  • Warehouse Safety Solutions

    Engineered safety perimeters and facility hazard protection.

  • Flexible Safety Barriers

    Impact-absorbing polymer guarding for traffic routes.

  • Forklift Safety Systems

    Speed zone limiters and active obstacle avoidance arrays.

  • Blind Spot Detection

    Radar and optical intersection warnings for busy aisles.

  • Traffic Management Systems

    Coordinated signalling, gates and automated bay routing.

  • Industry 4.0 Automation

    Connected telemetry and central equipment supervisory control.

  • PLC & IoT Integrated Safety Solutions

    SCADA, WMS and industrial PLC protocol integration.

Get in touch

Safer operations. Smarter protection.

Designed & engineered by Grue Treuil UK.